Energy Storage CCS – FPC Flexible Integrated Version
Ultra-Lightweight & High-Flexibility Battery Connection Solution
Product Overview
Our CCS-FPC Integrated Solution is engineered for next-generation energy storage systems and EV battery packs. Built with premium Polyimide (PI) flexible substrate, combined with nickel sheets and highly conductive aluminum busbars, the product integrates voltage and temperature acquisition functions into one compact FPC structure.
Manufactured through advanced blister board or PET film hot-pressing processes, this flexible CCS solution delivers excellent electrical performance, lightweight construction, and outstanding adaptability for complex battery pack designs such as CTP and CTC structures.
Key Features
Ultra Flexible Design
The FPC structure supports 90° and 180° free bending, allowing easy installation in complex battery pack layouts while maximizing internal space utilization.
Lightweight & Space-Saving
With an ultra-thin circuit area of approximately 0.34mm, the product is over 30% lighter than traditional wire harness solutions, helping improve overall battery system efficiency and lightweight performance.
Excellent Electrical Performance
Featuring superior insulation, stable signal transmission, and strong resistance to vibration, high temperatures, and low temperatures, the product is ideal for demanding new energy vehicle operating conditions.
Advanced Automated Manufacturing
Produced using ultrasonic welding, HotBar thermal compression technology, and automated assembly lines, ensuring high production efficiency and excellent product consistency.
Product Advantages
- Integrated Voltage & Temperature Sensing
- Ultra-Thin & Lightweight Structure
- High Flexibility for Complex Battery Designs
- Stable Signal Transmission
- Excellent Insulation Performance
- Strong Vibration & Temperature Resistance
- Suitable for CTP / CTC Battery Pack Applications
Customization Service
We provide comprehensive OEM & ODM customization services based on customer battery module requirements, including:
- FPC Circuit Design
- Structural Optimization
- Extra-Long Size Development
- Special-Shaped Structure Design
- Integrated Finished Product Manufacturing
From concept to mass production, we deliver complete customized CCS-FPC solutions for advanced battery systems.
Applications
- Energy Storage Systems (ESS)
- Electric Vehicle Battery Packs
- CTP / CTC Battery Modules
- Lithium Battery Systems
- High-Density Power Solutions
Why Choose Our CCS-FPC Solution?
- ✔ Ultra Flexible Installation
- ✔ Lightweight Battery System Upgrade
- ✔ High Reliability Under Harsh Conditions
- ✔ Excellent Space Utilization
- ✔ Automated Precision Manufacturing
- ✔ Full Customization Support for Advanced Battery Projects
